Cracks: Is it the paint or the carbon?

My steel-riding retro grouch days ended about a year ago. Still, I have no plans to buy another carbon frame. Here’s one of my reasons why.

It’s my old riding buddy’s BMC Cross Machine CX01 – a beautiful frame made with super high-module unidirectional carbon fiber tubes. The only problem is that less than a year after he bought the rig, hairline cracks started appearing in the area around the bottom bracket and chain stays. The company’s explanation was that there’s nothing to worry about because it’s just the paint cracking. My friend wisely refused to accept this explanation and demanded a refund, which he got. He has invested the money in a new Moots Psychlo X titanium cross bike. Bravo.

I apologize for these small photos, which don’t provide a good view of the cracks. The pictures I received were huge, and I had difficulty resizing them. Anyway, let’s suppose that the paint, not the carbon, was cracking. Would I keep riding the frame? Certainly not. I would never feel safe on the bike. It’s possible that a new crack could form and this time it would be the carbon. How would you know? Cracking paint simply should not be tolerated on a frame made of carbon - a material that’s famously strong but when it fails, it fails catastrophically, with little obvious warning. Imagine screaming down a mountain descent and worrying about whether it’s really just the paint cracking on your bottom bracket.  Should you have such concerns when you fork over about $1,700 on a frameset?

Some background on my friend. Was he some kind of bike-abusing yahoo? Far from it. He’s one of the classiest guys I’ve ever ridden with. True, he’s solidly built, an Ironman and a powerful time trialer. Think of Fabian Cancellara, all muscle and big bones. But most importantly, he takes great care of his equipment. His drivetrain is always immaculate and perfectly lubed. Everything is dialed in to his incredibly exacting standards. His BMC was in a three-bike rotation, with a Focus tri frame and a titanium Bianchi road bike. He bought the BMC because he was worried about deteriorating road conditions and wanted a bike that was a bit more rugged for training.   

Like I said earlier, I’m no longer a retro grouch, and I can appreciate the appeal of carbon. Almost every day, I get an e-mail from Competitive Cyclist, Wrench Science or some other outfit tempting me with the latest carbon goodies. Most of them are absolutely beautiful. I realize that carbon can be a strong, reliable frame material. They make planes out of the stuff nowadays, though it’s my understanding the aircraft industry has access to much higher quality carbon.

My concern is that as carbon frames become more of a commodity, quality is going to suffer. Many, if not most, of the frames are made in China now. There’s greater pressure to bring down costs, and there’s an increasing risk of what’s called “quality fade.” The Chinese factory starts cutting corners to make a little bit extra from razor-thin margins. The frame quality starts to fade.

I think carbon is great for pros, who get a new set of frames every season and have skilled wrenches routinely working over their bikes. Carbon is also great for a dentist or someone else who can afford to buy a new frame every year or two. But for someone like me – with kids, wife, mortgage and a job in a shaky industry – my frame needs to serve me well for 5 or 6 years. I just don’t feel comfortable demanding that length of service from the latest carbon frames. That’s why, just like my friend, I’m riding  titanium.

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Posted: November 15th, 2010 | Author: wafflesandsteel | Filed under: BMC Cross Maching CX01, Carbon frames, Moots | 3 Comments »

Carbon Watch: Trek frames go snap, crackle and pop

If you haven’t already, check out this article on Velonews.com about a rash of broken carbon steerers on Trek frames. Trek says the catastrophic failures have more to do with compatibility and installation issues. I’m sure we’ll know more about this later, and I’m trying to keep an open mind. Trek has long been one of the best of the big brands. But I’ll say it again: The pressure to make carbon frames lighter and cheaper on a mass scale worries me.

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Posted: June 27th, 2010 | Author: wafflesandsteel | Filed under: Carbon frames | No Comments »

Rigs: Meet my new Moots

My yearlong search for a new bike has ended. I’ve bought a Vamoots CR from the small Colorado company Moots, maker of hand-built titanium frames. I’ll build up the bike in late June when I’m on home leave in the U.S. I’ll use the Campy Record gruppo and Zonda training wheels from my climbing bike – my trusty magenta Giant T*Mobile carbon frame that I’ve been riding since 2004. It has served me well and has left me with many fine memories. But a few months ago, it started making a knocking sound. I can’t figure out where exactly it’s coming from, and it worries me. Carbon is a strong material, but when it finally fails, it fails spectacularly. (Check  out the Busted Carbon site)

I’m still a big fan of steel. But it’s too heavy for climbing. And I don’t like to worry so much about corrosion. I like riding in crappy weather, and this really takes a toll on a steel bike. I was tempted to buy another carbon frame. It’s amazing how inexpensive they’ve become. They’re close to becoming a commodity. I find this a little troubling, though. As I’ve mentioned before, I’m concerned that as carbon frames become lighter and cheaper, they also become less reliable. Some of the big brands (like Giant and Specialized) offer lifetime warranties, but far too many don’t. How is it that Colnago, De Rosa and Pinarello only offer pathetic two-year warranties for frames that sell for about US$6,000!

Many carbon bikes are being made in China now and that makes me uneasy. When I buy an iPod, I don’t have much choice. I’ll have to buy a product made in a sweatshop. But when buying a bike frame, I have more of a choice. I can purchase one built in a workshop in Steamboat Springs, Colorado, where the craftsmen have lives and make a living wage. Or I can buy one made in a huge factory in Shenzhen, where the workers come from faraway villages, get to visit their families once a year and go home every night to a bunk bed in a factory dormitory. The Colorado-made bike will definitely cost more, but I’m willing to pay. I’ve toured way too many Chinese factories. (Check out this interesting article about how the factory town manufacturing model is on its way out in China)

I was tempted to buy a mid-level carbon frame (like the Gary Fisher Cronus Pro) and ride it for two or three years before replacing it with some fresh carbon. But that’s not my style. I wanted a frame that I can ride the rest of my life. Titanium seemed to be the obvious choice for a frame. It’s light, great for climbing. It’s low maintenance, doesn’t corrode. It’s tough, lasts a lifetime.

I hope my Moots will help me do this or, better, keep me out of such situations.

I guess I’ll need to change this blog’s name to Waffles &  Titanium now.

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Posted: June 11th, 2010 | Author: wafflesandsteel | Filed under: Carbon frames, Moots | 4 Comments »